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Raspberry Pi vs PLC in Industrial Automation: When to Use Each

One of the biggest questions in industrial automation: should you use Raspberry Pi or a PLC? The honest answer is usually 'both' — but the split matters.

What PLCs do well

  • Deterministic control
  • High reliability
  • Certified for industrial use
  • Real-time safety

What Raspberry Pi does well

  • Flexibility
  • Cost efficiency
  • Data processing
  • Integration with modern systems

Where Raspberry Pi fits

  • Data layer
  • Monitoring
  • Edge processing
  • Integration bridge

The hybrid model

The strongest setups combine both:

PLC: control. Raspberry Pi: data + intelligence.

Final thought

Raspberry Pi is not a replacement for the PLC. It's an extension — adding the data, integration and intelligence layer that traditional control systems were never designed for.

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